真空快冷烧结炉
vacuum quick-cooling sintering furnace
真空烧结炉主要应用于粉末冶金制品,金属成形制品,不锈钢基,硬质合金,超合金,高比重合金,陶瓷材料,钕铁硼等的真空烧结。
Vacuum sintering furnace is mainly used in vacuum sintering of powder metallurgy products, metal forming products, stainless steel base, cemented carbide, superalloy, high specific gravity alloy, ceramic materials, neodymium, iron and boron, etc.
1. 通过自动脱脂技术和革新的泵清洁系统大幅降低周期运行时间
It will significantly reduce cycle running time through automatic defatting technology and innovative pump cleaning system;
2. 满足大批量的金属注塑成型(MIM)和粉末冶金(PM)的应用
Application of large quantity Metal injection Molding (MIM) and Powder Metallurgy (PM);3. 石墨隔热屏/金属屏可选,加热元件360度辐射加热,可靠的绝缘设计
Graphite insulation screen / metal screen optional, heating element 360 degree radiation heating, reliable insulation design for your choice.
4. 密封脱脂箱与真空冷凝捕集器减少加热室与机组污染
Sealed defatting box and vacuum condenser to reduce pollution of heating chamber and unit
5. 真空分压功能
Vacuum partial pressure function
5. 卓越的工艺重现性
Excellent process reproducibility
6. 冷却过程可控,设计小冷却变形量
Controllable cooling process, minimum cooling deformation
7.闭式循环水冷系统
Closed circulating water cooling system
注:特殊规格要求可根据客户要求定制
Note: Special specification requirements can be customized according to customer requirements
技术参数 Technical parameter |
PJSJ-gr-30-1600 | PJSJ-gr-60-1600 | PJSJ-gr-100-1600 | PJSJ-gr-200-1600 | PJSJ-gr-450-1600 |
有效空间 (mm) Useful space |
300×300×600 | 300×300×700 | 300×300×900 | 500×500×1200 | 700×700×2100 |
装炉重量 (Kg) Charging weight |
100KG | 200KG | 400KG | 800KG | 1200KG |
抽气速率 Pumping rate |
10min 内到 5Pa | 10min 内到 5Pa | 10min 内到 5Pa | 10min 内到 5Pa | 10min 内到 5Pa |
冷却方式 Cooling-down method |
惰性气体 inert gases |
惰性气体 inert gases |
惰性气体 inert gases |
惰性气体 inert gases |
惰性气体 inert gases |
额定温度 Max.temperature |
1600 | 1600 | 1600 | 1600 | 1600 |
温度均匀性 Temperature homogeneity |
±5℃ | ±5℃ | ±5℃ | ±5℃ | ±5℃ |
设计压力 Design pressure |
1 MPa,6MPa,12MPa(或客制化) 1 MPa,6MPa,12MPa (or customized) |
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泄漏率 Leak(age) rate |
0.5pa/h | ||||
极限真空度 Final vacuum |
6.7*10-1Pa/ 6.7*10-3Pa | ||||
额定工作温度 Max. working temperature |
1600℃(或客制化) 1600 ℃ (or customized) |
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极限真空度 Final vacuum |
4.0*10-1Pa(或客制化) 4.0*10-1Pa (or customization) |
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收蜡率 Wax collection rate |
97.50%(选配) 97.50% (optional) |
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允许导入气体 Gas introduction allowed. |
N2、H2、Ar(可选任意气体)(选配) N2, H2, Ar (optional gas) (optional) |
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烧结工艺 Sintering process |
真空、分压烧结、加压烧结 Vacuum, partial pressure sintering, pressure sintering |
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脱脂工艺 Degreasing process |
N2 负压、H2 大气压(选项) N2 negative pressure, H2 atmospheric pressure (option) |
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冷却工艺 Cooling process |
真空、强制 Vacuum, forced |
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泄漏率 Leak(age) rate |
0.5pa/h |
以上参数可根据工艺要求调整,不作为验收依据,具体以技术方案和协议为准
The above parameters can be adjusted according to the process requirements, not as a basis for acceptance, the specific technical plan and agreement shall prevail
炉型结构 Furnace structure |
单室卧式 Single,horizontal room |
单室立式 single, vertical chamber |
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可设计流水线组合,多台钎焊炉共用一套真空系统,炉外运输系统 Can design assembly line combination, multiple brazing furnaces share a set of vacuum system,out-of-furnace transportation system |
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炉门开启方式 Furnace door opening mode |
回转式 rotary |
平开式 Flat type |
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真空泵组和真空计 Vacuum pump set and vacuum gauge |
Imported |
高品质国产 High quality Made in China |
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真空度 Vacuum degree |
高真空 High vacuum |
中真空 medium vacuum |
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PLC | 西门子 Siemens |
欧姆龙 OMRON |
三菱 Mitsubishi |
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温控仪表 Thermostat meter |
欧陆 EUROTHERM |
日本岛电 Electric conduction |
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热电偶 Thermocouple |
C 分度号(钨套管 / 钼套管) C score number (tungsten casing / Mo casing) |
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记录仪 Grapher |
有纸记录仪 Paper recorder |
无纸记录仪 Paperless recorder |
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人机界面 Human-computer interface |
模拟屏 Analog screen |
计算机触摸屏 Computer touch screen |
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电器元件 Electrical component |
高品质国产 High quality domestic |
施耐德 Schneider |
西门子 Siemens |
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