真空气淬/氮化多用炉
true air quenching / nitriding multipurpose furnace
PJQD-真空多用炉应用于航天/航空、兵器、汽车、电子、机械工业等领域。
PJQD -真空多用炉具有6-12bar气冷功能的单室卧式真空热处理设备,适用于高速钢、高合金钢工模具等材料的淬火,软磁材料、钛合金的退火及高温真空钎焊等多种真空热处理工艺。
应用于各种钢制机械零件、汽车配件、模具材料等进行气体渗氮、氮碳共渗。由真空主体(真空腔体,真空机组,热搅拌, 气体外循环快淬系统,)温控系统,氢探头氮势测 量系统,质量流量控制系统,PE氮化专家控制系统等组成。
1.可应用于多种热处理工艺
It can be used in a variety of heat treatment processes
2.内加热设计,高效节能 <
Internal heating design, high efficiency and energy saving
3.控制系统采用德国顶级品牌保证产品质量均匀一直稳定
The control system adopts the top German brand to ensure the product quality is uniform and stable all the time
4.PE氮化专家系统可离线模拟氮化工艺、在线计算氮化层深度及硬度梯度
PE nitriding expert system can simulate nitriding process offline and calculate the depth and hardness gradient of nitriding layer on line
5.氢探头氮势测量系统,质量流量控制系统保证氮化工艺在线实时控制
Hydrogen probe nitrogen potential measurement system, mass flow control system to ensure on-line real-time control of nitriding process
6.氮化后可进行快速气冷,提高氮化层质量
Rapid gas cooling can be carried out after nitriding to improve the quality of nitriding layer
7.特物料后驱动系统保证驱动平稳安全可靠
Unique material rear drive system to ensure smooth, safe and reliable driving
8.整体设计按照欧洲安全标准
The overall design is in accordance with European safety standards
注:特殊规格要求可根据客户要求定制
Note: Special specification requirements can be customized according to customer requirements
参数 / 常规型号 Parameter/ Model |
PJ-QD446 | PJ-QD557 | PJ-QD669 | PJ-QD7711 | PJ-QD8812 | PJ-QD9915 |
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有效热区 W×H×L Effective hot zone |
400×400×600 | 500×500×700 | 600×600×900 | 700×700×1100 | 800×800×1200 | 900×900×1500 |
装载重量 (KG) load weight |
200 | 300 | 500 | 800 | 1200 | 2000 |
额定温度 (℃) Max.temprature |
1350 | 1350 | 1350 | 1350 | 1350 | 1350 |
炉温均匀性 (℃) Furnace temperature uniformity |
±5 | ±5 | ±5 | ±5 | ±5 | ±5 |
真空度 (Pa) vacuum degree |
4.0 E -1/ 6.7 E -3 | 4.0 E -1/ 6.7 E -3 | 4.0 E -1/ 6.7 E -3 | 4.0 E -1/ 6.7 E -3 | 4.0 E -1/ 6.7 E -3 | 4.0 E -1/ 6.7 E -3 |
压升率 (Pa) pressure rise rate |
≤ 0.5 | ≤ 0.5 | ≤ 0.5 | ≤ 0.5 | ≤ 0.5 | ≤ 0.5 |
适用介质 Applicable medium |
氨气 / 氨分解气 / 氮气 Ammonia/ammonia decomposition gas/nitrogen. |
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废气排放 exhaust emission |
自动点火燃烧 Automatic ignition combustion |
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控制方式 control method |
正压 / 微正压 / 负压脉冲 Positive pressure/micro positive pressure/negative pressure pulse. |
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淬火介质 quenchant |
氮气 / 氩气 Nitrogen/Argon |
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气淬压力 (bar) Gas quenching pressure |
12-25 | 12-25 | 12-25 | 12-25 | 12-25 | 12-25 |
以上参数可根据工艺要求调整,不作为验收依据,具体以技术方案和协议为准
The above parameters can be adjusted according to the process requirements, not as a basis for acceptance, the specific technical plan and agreement shall prevail
炉型结构 Furnace structure |
单室卧式 single chamber horizontal |
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真空泵组和真空计 Vacuum pump set and vacuum gauge |
import |
高品质国产 high quality domestic |
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真空度 Vacuum degree |
中真空 Medium vacuum |
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PLC | 西门子 Siemens |
欧姆龙 OMRON |
三菱 Mitsubishi |
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温控仪表 Thermostat meter |
欧陆 EUROTHERM |
日本岛电 Electric conduction |
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热电偶 Thermocouple |
S 型分度号 Type S index |
渗氮专用 nitriding special |
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记录仪 Grapher |
有纸记录仪 Paper recorder |
无纸记录仪 Paperless recorder |
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人机界面 Human-computer interface |
模拟屏 Analog screen |
计算机触摸屏 Computer touch screen |
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电器元件 Electrical component |
高品质国产 High quality Made in China |
施耐德 Schneider |
西门子 Siemens |
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